Article In: cienciavitae

Fabrication of Metallic Liners for Composite Overwrapped Pressure Vessels

International Journal of Advanced Manufacturing Technology

Luís Manuel Mendonça Alves; Pedro Santana; P.A.F. Martins2013

Key information

Authors:

Luís Manuel Mendonça Alves (Luís Manuel Mendonça Alves); Pedro Santana; Nuno Fernandes; P.A.F. Martins (Paulo António Firme Martins)

Published in

July 2013

Abstract

This paper presents a new manufacturing process for producing metallic liners for composite overwrapped pressure vessels (COPVs) that are commonly utilized in spacecraft. The process combines an innovative tube forming operation, which is capable of shaping commercial tubes into seamless metallic liners in a single stroke of a press, with a sequence of post-forming operations comprising machining, joining by crimping and welding, and gas tightness testing by means of non-destructive examination. The presentation focuses on the manufacturing process as a whole, but tube forming in particular, and was written with the objective of providing details of the deformation mechanics, formability limits and tooling system of the tube forming operation. Different types of COPVs liners with 120 mm diameter are included in the presentation to illustrate the effectiveness and flexibility of the tube forming operation in meeting the specific requirements of aerospace applications concerning storage capacity and available shapes. The process running under steady-state production conditions is expected to reduce the overall production costs of COPVs by roughly one third.

Publication details

Title of the publication container

International Journal of Advanced Manufacturing Technology

First page or article number

2671

Last page

2680

Volume

67

Issue

9-12

Fields of Science and Technology (FOS)

mechanical-engineering - Mechanical engineering

Publication language (ISO code)

eng - English

Rights type:

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