Article In: orcid, cienciavitae

Forming of thin-walled hollow spheres using sacrificial polymer mandrels

International Journal of Machine Tools and Manufacture

Alves, L.M.; Pardal, T.C.D.; Martins, P.A.F.2009

Key information

Authors:

Alves, L.M. (Luís Manuel Mendonça Alves); Pardal, T.C.D.; Martins, P.A.F. (Paulo António Firme Martins)

Published in

May 2009

Abstract

This paper introduces a novel type of mandrels (sacrificial polymer mandrels) that is expected to enlarge the tube forming window of very slender preforms by diminishing the risk of wrinkling and plastic instability. The overall feasibility of the concept is demonstrated by means of a pre-industrial test case consisting of single-stage nosing of hollow spheres for gas storage applications. Numerical modelling based on independently determined mechanical properties of the materials and executed on an innovative extension of the finite element flow formulation for metal?polymer cold forming applications is performed with the purpose of identifying the most important process parameters and understanding their influence in the overall formability. Results show the adequacy of using sacrificial polymer mandrels for the small-batch and low-cost production of thin-walled hollow spheres and, because the novel type of mandrels can easily be extended to other tube forming operations, it effectively contributes to transferable technological knowledge.

Publication details

Publication version

AO - Author's Original

Title of the publication container

International Journal of Machine Tools and Manufacture

First page or article number

521

Last page

529

Volume

49

Issue

6

Fields of Science and Technology (FOS)

mechanical-engineering - Mechanical engineering

Publication language (ISO code)

eng - English

Alternative identifier (URI)

http://www.scopus.com/inward/record.url?eid=2-s2.0-61449166851&partnerID=MN8TOARS

Rights type:

Only metadata available